Rotating Eyebolt with Ring – Grade 100 – Cartec

Description

Rotating Eyebolt with Ring – G100 – Cartec

Rotating Eyebolt with Ring suitable for lifting loads, designed for assembly with a special threaded hole, generally used for the turning or tilting of heavy loads

  • Safety coefficient of 4 towards all loading directions
  • Designed, tested and certified according to Technical Directives GS-OA 15-04 – EN 1677
  • Suitable for safe lifting according to Machinery Directive 2006/42/EC
  • Tested at 100% magnaflux
  • Tested at 20.000 fatigue cycles
  • Non standard threading and stem length upon request
  • Can be oriented at 360oC with self aligning tilting ring at 180oC
  • On the axial pull there can be variation of +/-5o with a 10% decrease in capacity

The eyebolt with the product code C800X is Grade 100, for the corresponding product in Grade 80 click here.

 

SAFETY INSTRUCTIONS

FORESEEN USE

Turning eyebolt needed to lift loads to assemble the load itself with specific threaded hole generally used to turn or tilt heavy loads

NOT SUITABLE FOR LIFTING PEOPLE

 

CE Conformity Declaration

(Machinery Directive 2006/42/EC all. IIA)

We declare that all materials specified in the present declaration are in compliance with all the dispositions related to the Directive 2006/42/EC

 

CHECK SUITABILITY OF ROTATING EYEBOLTS ART.800 BEFORE USE AND YEARLY

Before each use make sure that:

  • The eyebolt shows no defects due to wear, corrosion, cracks, or visible deformations.
  • Markings are clearly legible.
  • The loads to be lifted are in compliance with the rated capacities of the eyebolt (the working load limits are specified on the eyebolt and in the user manual).
  • The diameter of the welded ring has not been reduced by more than 10% of the nominal diameter due to wear at any contact point.
  • The play “s” between the bulb and the lower part is within the limits indicated in the chart below:
  • The eyebolt is lightly screwed into the supporting structure and the bulb rotates freely.

If these checks give a negative outcome, the eyebolt must not be used any more, and must be replaced.

 

Please remember:

  • Checks have to be carried out by a qualified staff as the rotating eyebolts series 800 must undergo checks at regular intervals and scheduled in compliance with the laws in force
  • The rotating eyebolt with ring must only be installed and used by trained personnel of legal working age, following the Machinery Directive 2006/42/EC and its subsequent amendments.
  • The qualified person must supervise the lifting operation and must always detect the gravity center of the load and position the eyebolts in order to guarantee that the said load is always balanced
  • If the load is asymmetrical take into consideration a decrease of the capacity as shown on the reference chart
  • Check suitability of the resistance class of the mother screw which has to house the eyebolt with the ratio of the load to be lifted (the material of the mother screw has to have a traction of resistance which is the same or higher than steel S235JR – norm of reference UNI EN 10025). The material construction to which the lifting point will be attached must be of adequate strength to withstand forces during lifting without deformation.
  • The depth of the threaded hole has to be minimum
    1*d for steel
    1.25*d for cast iron
    1.5*d for cast iron castings with low resistance (resistance <200 MPa)
    2*d for aluminum alloys
    2.5*d for aluminum – magnesium alloys
  • The threaded hole must be perpendicular to the surface
  • Make sure that the surface of the mother screw is suitable for the planarity and dimension in order to guarantee touching of all the surface place of the eyebolt and that it adheres suitably. The eyebolt cannot be used with parts of the tilting surface
  • To install the eyebolt simply manually lock the screw with a proper torque without the aid of extension leads which could preload the screw with excessive torque (do not exceed torque specified in the chart). To disassemble, unscrew
  • Tighten the eyebolt until it is fully seated on the surface.
  • Once tightened, ensure the bulb rotates freely and properly.
  • Orient the ring in the direction of the load.

 

CAPACITY REDUCTION FACTORS

Ambient Temperature Load Limit Reduction

  • <Temperature lower than -40oC, not suitable for use.
  • Temperatures between -40oC and 200oC, suitable for use.
  • Temperatures between 200oC and 300oC, suitable for use with a 10% reduction in lifting capability.
  • Temperatures between 300oC and 400oC, suitable for use with a 25% reduction in lifting capability.
  • >Temperatures higher than 400oC, not suitable for use.

 

  • Safety Coefficient 4
  • On the axial pull there can be variation of +/5o with a 10% decrease in capacity
  • The eyebolt can be used safely up to maximum of 20.000 lifts with a full load
  • For risky lifting operations safety measures have to be taken for the people who undergo the risk
  • If the instructions are not adhered to serious damage can be caused to things and injuries to people
  • This documentation has been prepared in compliance with ASME B30.26

 

NOT ALLOWED

  • Do not use eyebolts in acid high corrosion chemical substance environment and/or in an explosive atmosphere
  • Do not use in environments with a temperature higher than 400oC or lower than -40oC
  • Do not exceed the capacity specified on the reference chart
  • Do not used for operations which defer from the ones that are foreseen
  • Do not use locking screws which are larger than the ones specified to assemble the eyebolt
  • Not suitable for continuous rotation movement during loading
  • Do not use to life people
  • Do not stand under an overhanging load whilst it is being used
  • Do not stand during use in dangerous areas (dangerous areas means areas which are deemed risky due to falling of load during movement with accessories)
  • If changes, repairs and/or treatments are made to the product, the terms of the guarantee are no longer applicable and the manufacturer declines all liability.

 

STORAGE:

The device must be stored in a suitable environment (e.g. dry, non-corrosive, etc.)

 

DISPOSAL:

The product packaging must be sent for normal recycling

The product must be recovered as metal scrap

 

 

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