Lashing Ring Weld-On Type Double Base – Grade 100 – Cartec

Lashing Ring Weld-On Type Double Base for load anchorage.

• Safety coefficient 2
• The entire perimeter of the base must be welded except for the water discharge area.
• Ring tested at 100% magnaflux.
• Directive references to consider to choose and position bracket 821: EN 12640 – EN 75410- EN 12195/1

The above lashing eyebolt has the product code C821X, for the corresponding eyebolt for lifting click here.

SAFETY INSTRUCTIONS

FORESEEN USE

Lashing ring to be welded for load anchorage

NOT SUITABLE FOR LIFTING PEOPLE

CHECK SUITABILITY OF ROTATING EYEBOLTS ART.800 BEFORE USE AND YEARLY

Before each use make sure that:

• The eyebolt and the base shows no defects due to wear, corrosion, cracks, or visible deformations.
• Markings are clearly legible.
• The loads to be lifted are in compliance with the rated capacities of the eyebolt (the working load limits are specified on the eyebolt and in the user manual).
• The diameter of the welded ring has not been reduced by more than 10% of the nominal diameter due to wear at any contact point.
• The weld is intact and shows no wear, corrosion or cracks

If these checks give a negative outcome, the eyebolt must not be used any more, and must be replaced.

Please remember:

• Inspections must be carried out by qualified personnel.

THE WELD

• The lifting clamp to be welded must be fitted by a qualified person as it is used for lifting operations which must be conducted in compliance with machinery directive 2006/42/EC and subsequent modifications
• The bases to be welded are made of S355J2+N steel
• For the correct installation of the device, align the welding bases with the reference notches on the clamp; before welding the bases, ensure that the clamp rotates freely.
• The welding bead must be round and closed, the entire perimeter of the base must be welded except for the water discharge area
• The minimum thickness of the welding bead is specified in the references table
• The welding bead must be of the HV type and must have a continuous angle. This weld complies with the DIN 18800 standard
• Perform at least two overlapping welding beads to guarantee proper penetration
• To weld the hook the preheating temperature should be between 130°C and 170°C .
• Never weld directly forged and tempered clamps (painted in peach) and avoid heating these clamps during welding.
• Avoid the sudden cooling of the weld

CAPACITY REDUCTION FACTORS

Ambient Temperature Load Limit Reduction
• <-20°C Not permitted
• -20°C to +200°C None
• +200°C to +300°C -10%
• +300°C to +400°C -25%
• >+400°C Not permitted

• Safety coefficient 2

THE SUPPORTING WALL

• Ensure that it is suitable for welding (ordinary steal with max carbon content of 0.40%); for safety’s sake, request approval from the manufacturer
• Ensure that there are no surface defects, cracks or roughness
• Ensure that it is suitably flat in order to guarantee a good foundation for the surface of the base to be welded
• Ensure that it is large enough to prevent deformations or stress ruptures
• The ring must always be aligned to the pulling direction (tolerance allowed +/-10°)
• Failure to follow the instructions may cause injury or damage to people or objects
• Normative references to be taken into consideration for selection and placement of the clamps art. 821: EN 12640 – EN 75410 – EN 12195/1

NOT ALLOWED:

• Do not use eyebolts in acid high corrosion chemical substance environment and/or in an explosive atmosphere
• Η χρήση σε θερμοκρασίες εκτός του εύρους -20°C έως 400°C.
• Do not exceed the capacity specified on the reference chart
• Do not used for operations which defer from the ones that are foreseen
• Do not use to lift loads or people
• Never weld directly the forged and tempered clamps (painted in peach) and avoid heating these clamps during welding
• Do not stand during use in dangerous areas (dangerous areas means areas which are deemed risky due to falling of load during movement with accessories)
• If changes, repairs and/or treatments are made to the product, the terms of the guarantee are no longer applicable and the manufacturer declines all liability.

STORAGE:

The device must be stored in a suitable environment (e.g. dry, non-corrosive, etc.)

DISPOSAL:

The product packaging must be sent for normal recycling

The product must be recovered as metal scrap